Making two printed parts fit after switching filament brands

Two parts that fitted beautifully with one PLA brand are now frustratingly tight using another. Same CAD dimensions and printer, but the new filament produces slightly different wall measurements. I can force the joint together, though that's not a solution for a repeatable design. Do you calibrate flow for each spool, build in more clearance for interchangeable filaments, or print a small tolerance coupon first? It's a snap-fit feature, so a fraction of a millimeter matters.

  • 3d-printing
  • printed
  • parts
  • switching
37

4 replies · Sort: Best

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  1. IT
    tagliafierro-i
    1 point

    3 replies

    Yes, but don’t assume every brand change needs a full redesign. I’d print a small tolerance test first and adjust clearance if needed.

    13 replies

    Yes, but don’t assume every brand change needs a full redesign. I’d print a small tolerance test first and adjust clearance if needed.

    1
    1. AB
      abilio_95
      3 points

      I’d calibrate flow before changing CAD, because different filament can shift dimensions just enough to matter on snap fits. A test piece saves a lot of guessing.

      3

        I had the same issue switching spools and ended up with a perfect print that still didn’t clip together. Annoying, but the extra test coupon...